Our Services
Heavy Metal Fabrication Services
With over 35 years of expertise in heavy metal fabrication, we deliver custom-engineered solutions that meet the exacting demands of industries worldwide. Our state-of-the-art in-house capabilities—spanning advanced cutting, forming, machining, and welding—enable us to craft high-quality components and assemblies for applications ranging from industrial machinery to boiler systems and beyond. Having served numerous multinational corporations (MNCs) across diverse sectors, our proven track record reflects a commitment to precision, durability, and client satisfaction. Explore our comprehensive fabrication services below and discover how we transform your requirements into robust, reliable products.
Overview of
Our Fabrication Capabilities
Our advanced fabrication facility is equipped with cutting-edge technology and skilled craftsmanship, allowing us to handle projects of any scale or complexity. From raw material processing to finished assemblies, we offer end-to-end solutions tailored to your specifications, backed by decades of industry experience and adherence to international standards.
Key Capabilities:
6kW Optical Fiber Laser Cutting
Our in-house 6kW optical fiber laser cutting machine delivers unmatched precision and speed for cutting a wide range of metals, including carbon steel, stainless steel, and alloys. With a generous bed size of 6500 mm x 2500 mm, we can process large sheets and thick plates (up to 25 mm for mild steel, 20 mm for stainless steel) with clean edges and minimal waste. Ideal for fabricating components like conveyor troughs, valve housings, and structural frames, this technology ensures tight tolerances and rapid turnaround times.
250-Ton Press Brake Machine
Our 250-ton press brake offers exceptional forming capabilities, bending metal sheets up to 6 meters in length with precision and consistency. Equipped with advanced CNC controls, this machine handles complex geometries and heavy-gauge materials, making it perfect for shaping conveyor frames, screw conveyor troughs, and custom brackets. Whether it’s a single prototype or a production run, we ensure uniformity and strength in every bend.
Precision Welding Assemblies (ASME Section IX Standards):
Our welding expertise adheres to ASME Section IX standards, ensuring structurally sound and pressure-tight assemblies for critical applications. With capabilities in MIG, TIG, and arc welding, our certified welders handle materials like stainless steel, carbon steel, and exotic alloys. We specialize in fabricating welded assemblies for heavy-duty equipment, such as drag chain conveyor troughs, screw conveyor casings, and rotary valve bodies, delivering durability and compliance for boiler systems, food-grade equipment, and more.
CNC, VMC, and HMC Machining
Our arsenal of Computer Numerical Control (CNC) machines, Vertical Machining Centers (VMC), and Horizontal Machining Centers (HMC) provides versatility and precision for milling, drilling, and turning operations. These machines allow us to fabricate intricate parts—such as sprockets, rotors, and conveyor rollers—with tolerances as tight as ±0.01 mm. From small-batch custom spares to large-scale production, our machining capabilities cater to diverse industries, including energy, food processing, and manufacturing.
Materials We Work With
- Carbon Steel: For robust industrial components.
- Stainless Steel (300series/400series): For corrosion-resistant and food-grade applications.
- Abrasion-Resistant Alloys: For high-wear environments like ash handling.
- Boiler Quality Steel (SA516 Gr70/A36): High-strength, heat-resistant steel ideal for pressure vessels, boilers, and heavy-duty conveyor components.
- Hardox: Wear-resistant steel for extreme durability in abrasive conditions, such as coal or petcoke handling.
- Duplex Steel (UNS Grade): Corrosion- and fatigue-resistant stainless steel for demanding environments like chemical processing or offshore applications.
- Casting Material (A247HK/CK): Heat- and corrosion-resistant cast alloys for precision-cast components like valve rotors or conveyor parts.
- Aluminum and Specialty Metals: For lightweight or custom needs.
Industries Served
Power Generation
Cement Plants
Food Processing
Mining and Aggregates
Sugar Mills
Automotive and Heavy Machinery
Multinational Corporations
Our Values
Why choose us?
Our Legacy
With 35 years in the heavy metal fabrication industry, we’ve built a reputation for excellence by partnering with leading MNCs globally. Our experience spans thousands of projects, from custom conveyor systems to precision spares, delivered with unwavering quality and timeliness.
In-House Advantage
By keeping all processes—cutting, forming, machining, and welding—under one roof, we maintain strict quality control, reduce lead times, and offer cost-effective solutions. Our 6500 mm x 2500 mm laser bed and 250-ton press brake are among the largest in the region, enabling us to tackle oversized and high-volume projects with ease.
Certified Precision
Our adherence to ASME Section IX welding standards, paired with advanced CNC technology, ensures every component meets or exceeds industry benchmarks. Whether it’s a one-off fabrication or a recurring order, we bring precision and reliability to every job.
Customer-Centric Approach
We work closely with clients to translate their requirements into reality, offering design support, material selection advice, and prototyping services. Our history with MNCs reflects our ability to adapt to complex specifications and deliver under tight deadlines.